Did you ever take into account how furnishings are made or wooden flooring for instance? Veneer: One of the key material used in manufacturing these products. Veneer — the Thin layer of wood which is pasted on, and by appearance it looks creamy. Another step is the production of veneer using specially designed equipment. It is a group of machines that work together in series to produce fine veneer. Every one of these machines performs a different role and altogether makes the process smother and effective.
Veneer begins as large logs. Logs are large, long pieces of wood that have come from trees which have been cut down. So these logs are taken to the sawmill. Sawmill where the logs are saw-cut into smaller pieces called blocks They are then put into a machine called veneer lathe. This thin sheets would then pass through a veneer lathe which is very important because it will slice the blocks into these fine pieces called as sheets of veneer. And each leaf has been very meticulously cut, so that they are all even and smooth.
The sliced veneer shifts to the dryer which is a next to machine. The next step in the process is a dryer which sucks all of the water or moisture out of woods. Drying must be done to the veneer because if the veneer is still wet, then it will not perfectly attach to other surfaces on application and therefore can cause problems in its use. In particular, during the furniture-manufacturing process this could be problematic; therefore it is very important that veneer dries.
Grade Process:- Grade machine is an intermediate process which checks the quality of veneer produced on Continuos Hot Press. The surface of the veneer is checked accurately with this machine to find out, if there are any defects. Just like QC humans check the ebook…if they find an issue, they will remove that part from the veneer. That is called clipping and patching. This is a crucial step to make sure that only the top veneer pieces are used in some of our final products.
Once this process is complete, then the good pieces of veneer are bundled up and graded accordingly. Now they can begin actually building the furniture. A designer designs a layout or blueprint of how furniture and floor will look like. It outlines what everyone is working towards or around throughout the production process. After the design is implemented, veneer sheets are trimmed to appropriate dimensions and adhesive bonded with a substrate. The base material used is usually plywood or medium density fiberboard(MDF)
Once the veneer sheets are consistently glued to upon a timber or other board, and only parallel around them with it variedly scrapes back globules (in these collection of successive layering), most peaces not smooth readily clad flexibility of an subsequent finishing. The last stage of processing is the finishing one, which means coating a product with paint or transparent varnish and bringing its surface to gloss. Finishing the bare veneer keeps it smooth and shiny for a good appearance of the furniture or floor.
Veneer cut, today involves more than just creating the wood. Full-service production lines can do everything from design to manufacturing and finishing it in one place. The gives guarantee high end-quality product in each and every development. Manufacturers that have a full-service production line are keeping all aspects of the process in-house. Because they want to be able to ensure things get done in the way that makes for best practices.
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